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Capturing high-quality data from your industrial assets requires carefully manufactured devices designed to withstand the harshest environments. WellAware’s proven lineup of industrial IoT hardware was created with the ultimate goal of giving your machines a voice.

WellAware Sense™

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WellAware Sense™ brings new meaning to the term “wireless sensor transmitter.” Modular I/O and wireless, zero-touch configuration packaged into an explosion proof, powder-coated steel enclosure make Sense™ the perfect companion to your industrial assets.

Measure pressure, temperature, level, flow, and much more with pre-packaged sensor or BYOS (Bring Your Own Sensor) options, using WellAware Edge Apps to normalize and contextualize asset data. Install, calibrate, and provision in 5 minutes or less using the WellAware Field App.

 

Core Features

  • Powerful, flexible, ultralow-power ARM architecture
  • Battery-powered up to 10 years
  • Wirelessly connect, calibrate, and configure with WellAware Field App
  • Prepackaged pressure, temperature, level, and flow sensor options
  • Securely links to Connect™ in seconds – no network programming
  • Modular analog, digital, and serial onboard I/O
  • Hosts and runs WellAware Edge Apps
  • Certified Explosion Proof for Class I Div I environments

WellAware Connect™

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WellAware Connect™ is a low-power sensor transmitter, rugged industrial gateway, flexible network modem, and programmable logic controller packaged into one smart, simple box. Weatherproof and certified for hazardous areas, the Connect™ securely streams normalized data from industrial assets – collected natively or through linked Sense™ devices – to cloud-based applications and analytics.

This isn’t just an industrial IoT gateway – the WellAware Connect™ collects, digitizes, contextualizes, and normalizes machine data in minutes, providing instant quality insight you can trust.

Core Features

  • Powerful, flexible, ultralow-power ARM architecture
  • Internal battery backup
  • No lost data with store and forward technology
  • Wireless mobile app configuration and calibration
  • Zero Touch Provisioning – Stream accurate, contextualized data in minutes
  • Wireless I/O with BLE
  • Modular analog, digital, and serial onboard I/O
  • Flexible networking – Cellular 4G LTE or Satellite LEO
  • Hosts and runs WellAware Edge Apps
  • Certified for FirstNet™ Dedicated Emergency Network

Tools That Make Getting Started Easy

Zero Touch Provisioning

Each solution comes with tailored provisioning that can be completed in a matter of minutes. Simply open the Act library, pick your solution and your assets. Your assets will instantly start streaming data into Act for you to start monitoring. 

Calibration Wizard

Certain assets require calibration. Act’s calibration wizard walks you through the steps to calibrate your assets and get you accurate data. No manuals, special training, or additional devices are needed.

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Sense Pairing

Sync up to 8 Sense devices to the Connect device in seconds using the grouping feature in Act. Organize your assets with ease and start monitoring the things that matter to your business.

WellAware empowers your team to work safer, be more efficient, and more sustainable. We eliminate the friction to getting high-quality data from your assets and allow you to focus on making sure the things that matter to your business are running at peak performance.

Ready to work smarter?

Device Specs

General

  • Optional 3.6V lithium battery backup (cell), 4.5V Alkaline (Satellite)
  • External Power 9~28 VDC
  • Sub-second sensor sampling rate
  • RTOS (Real-Time Operating System)
  • Operating Temp: -20 °C to + 70 °C
  • Lifetime Warranty Under Contract

Certifications & Compliance

  • Class 1, Division 2, Grp A, B, C, D, T4
  • FCC Part 15 (USA)
  • NEMA 4X, IP65 WP enclosure
  • Wiring via cable glands (IP68)
User Interface

  • iOS and Android App via BLE
  • Data interface at data.wellaware.us
  • Web interface at lift.wellaware.us

Serial Ports

  • RS485 half-duplex serial
  • RS232 full-duplex serial

Inputs/Outputs

  • 4~20 mA input (x3)
  • 0~5V single-ended input (x23)
  • Resistance temperature detector (x1)
  • Isolated Digital Input (x1)
  • Sensor voltage supply, 15 VDC (x1)
Optional IO expansion modules

  • Optional control board with DC-SSS (Solid State Switch) option, 12V @12A
  • AC-SSS (Solid State Switch) option, 110~240VAC @3A
  • Provides switching for Motors, solenoids, other loads
  • Optional baseboard for addtl. I/O (adds Isolated digital input, Temperature thermistor, Pulse counter input, solid-state relay, 4~20mA output)
  • Comms Expansion board (Modbus TCP/IP, RS485, RS232 + multiple I/O)
  • Custom I/O development available

General

  • Power by 3.6V lithium internal battery pack
  • Sub-second sensor sampling rate
  • RTOS (Real-Time Operating System)
  • Operating Temp: -40 °C to + 70 °C
  • Lifetime Warranty Under Contract

Certifications & Compliance

  • Class 1, Division 1, Grp A, B, C, D, T4 (Explosion Proof)
  • FCC Part 15 (USA)
  • Coated aluminum, IP68 WP enclosure

User Interface

  • iOS and Android App via BLE
  • Data interface at data.wellaware.us
  • Web interface at lift.wellaware.us

Serial Ports

  • RS485 half-duplex serial

Inputs/Outputs

  • 4~20 mA input (x1)
  • 0~5V single-ended input (x1)
  • RTD (x1)
  • Turbine Mag Pulse Input (x1)
  • Sensor voltage supply, 15 VDC (x1)

Pre-packaged Sensors

Pressure

  • WIKA Model E-10
  • Pressure range up to 15,000 psi
  • 0.25% accuracy (BFSL)
  • Selectable process connection

Temperature

  • 100 Ω platinum element
  • Max temp 660ºC (1220ºF)
  • 0.03ºC accuracy at 0ºC
  • Selectable process connection

Level

  • Drexelbrook (Ametek) Sensors
  • Magnetostrictive technology
  • 1mm accuracy single or dual
  • Intrinsically safe and exp proof

Flow

  • NuFlo Turbines
  • Flow meter size range 3/8” – 8”
  • GPM up to 3500 based on size
  • Selectable process connection

Learn More About WellAware Devices

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The Ultimate Guide To IoT Sensors

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Sensors are critical connection point between your assets and accurate data. Learn about sensor categories, sensor measurement, and the three leading approaches to connecting industrial IoT sensors to the internet.

 

Go To The Guide

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What Is Zero Touch Provisioning?

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Configuring your IIoT device to your machines can be the most resource-intensive part of getting accurate asset data. At WellAware, we deploy Zero Touch Provisioning, the lowest-friction way to connect to your machines.

 

Learn More

See Equipment Monitoring Solutions

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Turnkey industrial IoT solutions designed to monitor any type of industrial equipment. Ensure the health and performance of your critical infrastructure, and increase workforce efficiency through real-time high-quality equipment data.

 

Go To Solutions

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Get Started With WellAware Today

Contact us to connect with an expert who will show you how WellAware empowers you to monitor, control, and automate your critical infrastructure.